Our Services
Comprehensive Explosion
Protection and Prevention Solutions
At Sallab, we offer a full suite of services tailored to ensure your operations comply with safety and regulatory standards for hazardous areas. Our expertise covers every aspect of explosion protection, from initial classification to training and certification.
- 1. Area Classification
Step 1: The Foundation of Compliance Accurately classifying hazardous areas is the first critical step in explosion protection. Our services include:
- Developing a complete list of hazardous areas on-site.
- Utilizing plant layout diagrams and Process Flow Diagrams (PFDs) or Piping and Instrumentation Diagrams (P&IDs) for precise classifications.
- Creating detailed electronic area classification drawings, including elevations and levels.
This ensures every potential risk is identified and mitigated effectively
This assessment is carried out according to in order to identify all the hazardous locations on site (Refer to SANS 10108, Section 4.1.1). During this step, various zones will be allocated to hazardous areas (Zone 0, 1, 2, 20, 21, or 22). This requirement is also stated in Electrical Machinery Regulations (2011) Section 9 (1).
Area Classification Drawings: The hazardous locations as well as the type and extents of the zones are indicated on a site layout diagram. This basic drawing is a requirement as per SANS 10108.
Demarcation: Signage at entry points of hazardous areas to indicate the locations and levels of zones. This is recommended in SANS 10108, Annex B.1.
- 2. Equipment Audit
Step 2: Verifying Safety Standards An equipment audit is vital for compliance and operational safety. We conduct:
- Thorough inspections to verify the compatibility of equipment with hazardous area classifications.
- Assessments to ensure explosion-protected equipment complies with regulatory standards, including SANS 10108.
This step ensures all equipment is safe for use in classified zones.
This step is carried out to verify the compliance of electrical equipment and installations in hazardous locations (Refer to Electrical Machinery Regulations (2011) Section 9 (2). As per Electrical Machinery Regulations (2011) Section 9 (8), this audit must be done on a two yearly basis.
IA Certificate: A certificate issued for explosion-protected apparatus by an ATL indicating that such apparatus complies with the relevant national standards. The requirement for this certificate is stated in Electrical Machinery Regulations (2011) Section 9 (3) as well as National Code of Practice for Electrical Machinery in Hazardous Locations, Annex A.1.
Intrinsically Safe (IS) loop: assembly of interconnected items of electrical apparatus, described in a descriptive system document, in which the circuits or parts of circuits, intended to be used in an explosive atmosphere, are intrinsically safe circuits (refer to National Code of Practice for Electrical Machinery in Hazardous Locations 3.1.20.1 and 3.1.20.2)
- 3. Certification of Compliance (COC)
Step 4: Ensuring Regulatory Compliance COC is the final step in verifying that your hazardous area installations meet legal and safety requirements. This process includes:
- Completing all previous compliance steps, including area classification, equipment audits, and system checks.
- Providing full documentation and certifications for regulatory and operational needs.
A certificate issued by a registered person in respect of an electrical installation or part of an electrical installation (refer to SANS 10142-1 Section 3.9 and Explanatory notes on the Electrical Installation Regulations, 2009, Section 2.6.1)
- 4. Training
Step 5: Empowering Your Workforce We offer customized training programs to build your team’s expertise in explosion protection and prevention. Training services include:
- A range of courses tailored to specific needs (refer to the Sallab training brochure for available options).
- On-site training sessions for plant staff, contractors, and engineering consultants.
- Workshops and presentations covering hazardous area classification, equipment selection, installation, and maintenance.
State the number of attendees and the preferred venue, and we’ll handle the rest.
- References:
SANS 10108:
Section 4.1.1 The relevant national legislation (see foreword) on hazardous locations requires the employer to classify potentially hazardous locations.
Annex B.1: The information provided through demarcation should identify the location as hazardous and should define the hazard level
Electrical Machinery Regulations (2011):
Section 9. (1) “Every employer or user shall identify all hazardous locations and classify them in accordance with the relevant health and safety standard incorporated into these Regulations under section 44 of the Act.”
Section 9. (2) “No person may use electrical machinery in locations where there is danger of fire or explosion owing to the presence, occurrence or development of explosive or flammable articles, or where explosive articles are manufactured, handled or stored, unless such electrical machinery, with regard to its construction relating to the classification of the hazardous locations in which it is to be used, meets the requirements of the safety standard incorporated for this purpose in these Regulations under section 44 of the Act.”
Section 9. (3) “Every employer or user referred to in sub-regulation (1) shall be in possession of a certificate in a form acceptable to the chief inspector, which has been issued by an approved inspection authority and in which it is certified that the electrical machinery referred to in subregulation (2) has been manufactured and tested for the groups of dangerous articles in accordance with the relevant health and safety standard incorporated into these Regulations under section 44 of the Act: Provided that in lieu of such certificate an inspector may approve permanent labelling on such machinery, which label shall contain all the relevant information.”
Section 9. (8) “The employer or user shall cause all electrical machinery in a hazardous location to be visually inspected and tested at intervals not exceeding two years, or any other interval approved by the chief inspector after a risk assessment has been conducted by a person who is competent to express an opinion on the safety thereof: Provided that installed intrinsically safe equipment may in lieu of a test be verified in terms of the approved design.
National Code of Practice for Electrical Machinery in Hazardous Locations
Annex A.1 “In South Africa, all explosion protection equipment (EPA) used in underground mines (Group I) and on the surface (Groups II and III) shall be covered by an IA certificate. This includes machines; to qualify for certification a machine shall be made up of equipment with valid certification. The requirements given in A.2 to A.19 cover the validity of IA certificates.”Section 3.1.20.1 and 3.1.20.2 “certified intrinsically safe electrical system: intrinsically safe electrical system for which a certificate has been issued confirming that the electrical system complies with the relevant system standard”“Intrinsically safe electrical system intrinsically safe loop assembly of interconnected items of electrical apparatus, described in a descriptive system document, in which the circuits or parts of circuits, intended to be used in an explosive atmosphere, are intrinsically safe circuits”
- Explanatory notes on the Electrical Installation Regulations (2009):
Section 2.6.1: “certificate of compliance” means- (a) a certificate with a unique number obtainable from the chief inspector, or a person appointed by the chief inspector, in the form of Annexure 1, and issued by a registered person in respect of an electrical installation or part of an electrical installation; or (b) a certificate of compliance issued under the Electrical Installation Regulations, 1992;”Registered person” means a person registered in terms of- (a) regulation 11; or (b) regulation 9 of the Electrical Installation Regulations, 1992, as an electrical tester for single phase, an installation electrician or a master installation electrician, as the case may be;
SANS 10142-1:
Section 3.9 Certificate of Compliance (COC): certificate that is issued by a registered person in respect of an electrical installation or part of an electrical installation
- Why Choose Sallab?
- Expertise: Decades of experience in explosion protection and hazardous area management.
- Customization: Tailored solutions to meet your specific industrial needs.
- Compliance: Adherence to local and international safety standards.
Our Services
Join Us on Our Mission
When you partner with Sallab, you’re choosing a company dedicated to making a difference. Let us help you safeguard your operations, protect your workforce, and achieve compliance with ease.learn more about how we can help you achieve safety and excellence in hazardous area management.
At Sallab, we’re here to help you ensure safety, compliance, and efficiency in your operations.
Contact Info
- 45 Jurg Street Unit 7 Leltya Park Hennopspark Centurion 0157
- Mon - Thur : 07:00-16:00
- Fri : 07:00-15:00
- info@sallab.co.za
- +27 12 665 2246
